Monday, April 06, 2020

Interior Updates to the Miata

In addition to the new carpet I showed in the previous post, I did a couple other little dress-up projects in the Miata's interior.

First, I sent off to Revlimiter for a nifty new horn button and some new door sill emblems. All of these are in the vintage Mazda script that is also found on the gauge faces I installed 3 years ago, also from Revlimiter.
The horn button didn't work with the center trim ring that this Momo Tuner wheel normally has, but works just fine if you just omit the trim ring, which I did. I'm fine with the wheel without it.
The door sill emblems replace the original stickers with these made from urethane epoxy. Instead of flat stickers they're a bit domed and have a little "give" to them. These door sills came via eBay a number of years ago, and were pretty well broken in then. I've polished them up a bit but they still show quite a few scratches. I chalk it up to patina and live with it.
So the interior looks pretty nice. Nothing fancy but stock-ish and clean with different elements purchased decades apart. The vent rings are the original "MRoad" rings I must have bought in about 1998. The shift knob and brake handle are Voodoo items from about that same year. The seats I did in 2017, the steering wheel in 2012, and the gauge faces in 2018. The radio is the original from 1994. The door panels I re-did in new vinyl in 2006 or so.

New Carpet for the Miata

One of the bigger projects for this makeover was to install new carpet. The 28 year old original carpet was just in really bad shape, and the insulation underneath it had gotten wet one too many times.

I started out, obviously, by pulling out all the old carpet. It had been wet a few times in the last couple years while this car sat in my driveway waiting for me to get serious about it. There were a few very small spots of surface rust starting, mostly on factory spot welds, so I hit them with a sanding disk and then coated most of the floor area on the driver side with POR-15.
The carpet kit I bought is the basic one from Moss Motors. It comes with insulation (shown) and it's a loop carpet very similar to the original 1994 carpet. That said, this is not a molded carpet kit, meaning the carpet pieces are not formed to conform to the curves and angles of the chassis floor. Instead, it comes in several pieces. There are separate pieces that fit along the transmission tunnel and door sill, and then a piece for the floor that overlaps the side pieces.
As I was installing this carpet I was starting to think I'd made the wrong decision. This kit is significantly cheaper than the fully molded kit, but I wasn't convinced that this was going to turn out looking decent. There are some holes pre-made in sort-of the right places, but there are still some holes you have to make yourself, and some minor trimming here and there.
In the end, though, I feel like it turned out pretty well. You can certainly see the different pieces where the sections overlap, but it doesn't really look bad.
I don't have a soft-top at the moment so the rear shelf came out looking quite clean! This actually works better than the factory carpet did here.
I'm going to get floor mats anyway, so this is fine and doesn't matter.
On this piece, though, I didn't think the kit was good. I actually re-used the factory piece behind the seats. As you can see the factory piece (top) was in decent shape anyway, but the kit piece is completely the wrong size. I just couldn't make it work so happily put the factory piece back in and it's fine.

This is the kit I bought and I do recommend it. A molded kit might be better but it might also be poorly fitting and difficult to install and is a couple hundred dollars more expensive. For this price ($289 at the time of this writing), I can just install new carpet every few years and be happy.

Thursday, March 12, 2020

Destroyer Grey Miata

Here she is, just as I got her home from the paint shop. Lots of reassembly to do but I’m absolutely thrilled with how the paint turned out.
The color is a Dodge color called Destroyer Grey but it’s really a classic nonmetallic grey similar to some used as far back as the 1960’s. It reminds me of Porsche Slate Grey although side by side that color would look a bit different.
They even fixed the hood alignment.
I have a bunch of new parts to install and some old ones to reuse. I sprung for new taillights to replace the originals that are now 27 years old and getting pretty hazy. I have a bunch of new moldings, cowl panel, interior carpet, Raydot style side mirrors, rear spoiler, and will be refinishing the original front air dam and rear skirt.

Saturday, February 29, 2020

Finally some progress to report

Hello! Yes, I'm still alive. The long-awaited day has finally arrived. I just dropped the Miata off at my local Maaco paint shop for a full repaint. I'm changing the color to Dodge's Destroyer Grey. I had wanted to paint it an old Porsche color - Slate Grey, but it turns out that color is hard to come by in modern paints. The shop tried very hard to cross reference the old Porsche paint code to something they could mix up, but to no avail. I'm sure a real Porsche restoration shop can do it, but Maaco can't. So this Destroyer Grey seems to be pretty close, if perhaps a bit darker, which is fine with me. I really just wanted it grey, and I wanted the car to not look terrible anymore. I did a ton of prep work myself, which may or may not pay dividends. It's not paint-ready, so the shop is still going to do some sanding and prep on it, but I got all the old dead clear coat off and most of the color coat. I also removed as much of the trim as I could - all the window moldings, beltline molding, side marker lights, and most of the interior. I'll post an update when the car comes home. I'll have a good bit of reassembly to do, but that's easy stuff. Then it needs new tires and probably a suspension refresh.

Sunday, December 09, 2018

Life with Cayman S

These days my spare time is spent in very different ways than it used to be. I'm not that much into wrenching on cars anymore. Mostly I pursue my photography hobby, though you can't tell it by looking at this blog. To remedy that a little, here are a few photos of my Cayman S. It's not a frequent subject for my photos, but it is a beautiful object so I do snap some shots when I have a chance. Living within a short drive of the Smoky Mountains leads to lots of photo opportunities and some of the greatest driving roads in the world.

Thursday, August 02, 2018

Back At It (Miata Paint)

Slowly but surely I'm making progress in preparing the Miata for paint. I could just drop it off at a paint shop and pay them to do everything, but to ensure that the job is as good as it can be, for the amount that I'm willing to spend, it's best if I do as much of the prep as possible.
So I'm sanding all the old dead clearcoat off. First I'm sanding with 220 grit, and then I'll go back and do a quick pass with 400 grit. Anything else it needs I'll have the paint shop do.
It's a slow and tedious process and I only have a couple hours per week to spend on it. Updates as I get closer to being done.

Sunday, October 08, 2017

Sunday, June 25, 2017

I Have a Confession to Make - 94 Miata Paint

I have this thing that's eating away at me. It's been happening for about a year now. I don't advertise it although it's not a secret; but it's time I do something about it.

The paint on my '94 Miata has failed. The clear coat just fell off. If you look back in this blog to the end of 2011 you'll see I did this paint job myself in my garage. It turned out ok. Not great but ok. For the $500 I spent on it, it was fine. I started to see the first indications of a problem in late 2015, just as we moved from Tampa to Knoxville. There was a single small bubble in the clear coat on the hood. It was the size of a pin head but I knew what it meant. Once in Knoxville, the car had to be parked outside. The damage unfolded quickly from there. By spring of 2016 the car still looked ok from 10 feet away, but the de-lamination of the clear coat was progressing apace. By the spring of 2017 the destruction was pretty much complete. So, my DIY budget paint job lasted between 4 and 5 years. I'm fine with that. I didn't take care of the paint and I didn't expect it to last forever. It was a stopgap measure from the start.

So, a paint job is forthcoming. I will not be doing it myself. I also have a place to store the car indoors now, so once this is fixed the issue should not come back.

Large areas of the clear coat are completely gone. I've been encouraging it to come off by pressure-washing every few weeks to remove loose paint. I figure the more I can get off, the less work the paint shop will have to do.
While I'm at it, I'm going to install this RSpeed officially-licensed Garage Vary style trunk spoiler.

Here I've just stuck it on with some painter's tape so I could see what it looked like. I also have some small fender flares from Rev9. I don't have a photo of those so you'll have to wait until they're painted and installed. I'm still debating on color. I'd like to restore the car to the original color, but at the same time I'd also like to do something different. Tough life decisions...

More soon...

Friday, June 16, 2017

Recovering 1994 Miata Seats

As usual, I failed to take a logical progression of photos during this job, but I did get a few and will include them here. It should give a flavor of what's involved in recovering the Miata seats. I've had slip-on covers on the original seats for several years now but was never happy with how they fit. So, real upholstery was called for. I bought these covers on Amazon for under $150. For that price, even if they don't hold up, I'm not out much. Except for about 8 hours of labor, of course.

The hardest part of the whole operation is getting the old covers off the foam cushions. There are a ton of hog rings that you have to cut. My pair of dykes was barely up to the task. It takes a ton of hand strength to cut them. If you do this job, do yourself a favor and get a nice new pair of really big dykes. By the end of the second seat, my hands were worn out and my dykes were dull so I could barely cut the rings anymore. I ended up cutting a bunch of them with a Dremel tool.
The seat back is in two major pieces. Pay attention to how they come apart so you'll know how they go back together. It's not entirely obvious. The center piece is held in by the upholstery itself.
There. That sort of shows it.
The old foam is in really sad shape, but new foam was not in the cards. It's either unavailable or really expensive. I used gorilla tape and some polyester batting to shore up the side bolsters.
The other problem with the foam is that there are metal rods on either side of the main center seat cushion that were pulling out of the foam. These rods are what the hog rings loop around and give the seat its upholstered shape. I fixed it using some 16-gauge aluminum wire...
...pushed through the foam over the rod...
...and secured on the underside with a wooden dowel (chopstick). This gives the new hog rings something to pull against, rather than just rip out of the foam.
The seat pans were also really rusty. Some Rustoleum gray primer fixed them right up.
Fully restored seat pan. I also cleaned and lubed the sliders.
Wrapping the underside of the seat-back is a bit tricky. Lots of stretching required. I did a lot better on the second one than the first.
Finished product. I'm pretty happy with how these turned out.
No doubt the vinyl will be quite hot in the heat of the summer, but it's worth it for seats that aren't absolutely gross. This project breathed a lot of new life into this car.

One final note - I used a lot of zip ties instead of hog rings. In many cases, it was a lot easier to get a zip tie in place. In some cases the hog ring worked better, though, so be prepared to use both.

Thursday, June 08, 2017

1994 Miata Original Radio Goodness

Still working on getting the interior in order, I did a little work on the center stack. I had previously hacked up the 'tombstone' to install a double-din stereo out of a 2002 Protege. It fit but I had to widen the opening just a bit. After that stereo died I put the original stereo back in, but after 15 years I had lost the cubby hole and the hacked up plastic looked pretty bad. So, I installed a brand-new 'tombstone' and a blank panel under the radio where the cubby was.
The part number for this blank panel is NA01-55-231. Now that I have the fancy gauge faces (previous post) I feel like the A/C controls need a little help. Gotta think about that.